TUFFSTAND: THE GORILLA ON THE RIGHT-OF-WAY
The DuraPlas TuffStand product line is designed to be the toughest, safest pipe stands in the oil and gas industry. These single injection molded products were developed utilizing patent pending designs that will provide the safety and efficiency the industry deserves. With the TuffStand you will:
- Save Time, Labor & Freight Costs
- Increase Safety
- Out-Perform traditional wood support Systems
2021 FINALIST! Pipeline & Gas Journal Best Repair Technology Advancement
TUFFSTAND MODELS
12" TUFFSTAND: TS12-ST TN
The DuraPlas 12″ TuffStand is designed to be the strongest, safest, and most durable 12″ pipe stand in the oil and gas industry. Utilizing a wide square base and angled side walls, the 12″ TuffStand can withstand the extreme conditions of any pipeline job using 2-12″ pipe. When developing this pipe stand, our goal was to create the absolute best product that provides the safety and efficiency the industry deserves. By replacing a pile of wood skids with the 12″ TuffStand, you are able to increase job efficiency and cut down on the labor costs associated with hauling and moving wood skids. And while wood skids are heavy and often cracked, wet, and rotten, our 12″ TuffStand weighs just 28.5lbs and is made with a high-density polyethylene resin. Make the switch and start using the 12″ TuffStand today!
24” TUFFSTAND: TS24-ST BK
The 24” TuffStand is capable of handling up to 24” pipe diameters and has set the bar as the new industry standard. As the only pipe stand in the industry manufactured with Super-Tough Nylon Resin, the 24” TuffStand supported over 75,000 lbs* in a controlled testing facility! The first-of-its-kind design and top grade Super-Tough Nylon allow our 24″ TuffStand to carry a workload 3X more than any other plastic 24″ stand.
With the 24” TuffStand, you can tackle larger pipe projects while saving money on freight, labor, and time.
*Tests were completed in a controlled environment on flat surfaces under perfect conditions. *Do not exceed maximum load limit of 10,500 lbs.
Specs
| Technical Specifications | |||||
| Model | Base | Top | Saddle | Weight | Stands / Pallets |
| TS12-ST TN (12" TuffStand) | 25" x 25" 63.5cm x 63.5cm | 16" x 16" 40.64cm x 40.64cm | 3" Deep 7.62cm Deep | 28.5 lbs 12.93 kg | 52 |
| TS24-ST BK (24" TuffStand) | 40" Diameter 101.6cm Diameter | 29" x 19" 73.66cm x 48.26cm | 4.25" Deep 10.8cm Deep | 33.5 lbs 15.2 kg | 12 |
Pro Tips
The experts at DuraPlas have put together some Pro Tips to help improve
your operation and get the most out of your equipment.
Greenhouse
Media Gallery
12" TuffStand: Use Instructions
IMPORTANT: Failure to follow these instructions can result in serious injuries or damages to the TuffStands.
Replace product if any physical defects are present such as cracking or discoloration. These stands are designed to absorb the weight of the pipe and give under an extreme load rather than crack. After the weight is removed, the pipe stand should regain its normal shape. Stands should be replaced if there is visible discoloration or cracking.
Load Limit: 3,500 lbs (1,588 kg)
Although our 12″ (30.5 cm) TuffStand was lab tested and held over 20,000 lbs (9,072 kg), the stands should never be overloaded. There are many factors involved on the job site that cannot be replicated in a controlled testing environment.
*The 12” TuffStand product is only rated for up to 3,500 lbs (1,588 kg)
Suggested Spacing: Up to 40 Linear Feet (12.2 Meters)
The 12” TuffStand was designed and tested to handle “quad” lengths which is +/- 80 linear feet (24.4 m), however we still suggest a maximum of 40 feet (12.2 m) between spacings for overall safety.
*Ultimate spacing should be determined using pipe weight and should never exceed 3,500 lbs (1,588 kg))
Do Not Use TuffStand on Bends
The TuffStand should not be used within a bend. Stands are acceptable for use before and after a bend.
Use Only on Level Surfaces or Place Two (2) Wood Skids Underneath Pipe Stand
When working on uneven ground, the chances of the stand tipping over increases. Level the right-of-way or place the stand on two (2) evenly spaced wood skids.
The base of the stand should not be placed on large rocks or sharp objects. The base should be in full contact with the ground.
The maximum slope for the stand is not to exceed 10 degrees.
*Suggested: Skids run perpendicular to the pipe
Double-up TuffStands When Hydrotesting
When hydrotesting, the water adds much more weight to the product. Hydrotesting is not recommended on the stands but in the event it needs to be done for bore sections, etc., it is necessary to utilize a 20 linear foot (6.1 m) spacing.
Place Skids/Crotch Every 7 to 10 TuffStands
Recommended to place a crotch every 7-10 stands to ensure the line does not tip over during handling/construction or in expansion / contraction that occurs with temperature changes. Skid sections should be a minimum of 6 skids in height to achieve 24″ (61 cm).
On a Hill or Overbend, Use Two (2) TuffStands
When placing a stand on top of an overbend/hill, the weight and force of the pipe is doubled. Disperse the weight by placing two (2) stands on either side of the top of the hill.
Do Not Stack Tuffstands to Gain Elevation
In order to gain elevation, place a few skids underneath and/or build a flat “platform” for a single stand to sit on top. When adding the weight of the pipe to a stack of stands, the stands will nest very tightly and will be difficult to separate.
Cover/Tarp When Not in Use
Although our stands have UV protection, it is recommended to further protect the stands from sun damage which can cause the plastic to breakdown and weaken over time. To get the most out of our TuffStands, cover them when not in use.
24" TuffStand: Use Instructions
IMPORTANT: Failure to follow these instructions can result in serious injuries or damages to the TuffStands.
Replace product if any physical defects are present such as cracking or discoloration. These stands are designed to absorb the weight of the pipe and give under an extreme load rather than crack. After the weight is removed, the pipe stand should regain its normal shape. Stands should be replaced if there is visible discoloration or cracking.
Load Limit: 10,500 lbs (4,763 kg)
Although our 24” (61 cm) TuffStand was lab tested and held over 75,000 lbs (34,019 kg), the stands should never be overloaded. There are many factors involved on the job site that cannot be replicated in a controlled testing environment.
*The 24” TuffStand product is only rated for up to 10,500 lbs (4,763 kg)
Suggested Spacing: Up to 40 Linear Feet (12.2 Meters)
The 24” (61 cm) TuffStand was designed and tested to handle “quad” lengths which is +/- 80 linear feet (24.4 m), however we still suggest a maximum of 40 feet (12.2 m) between spacings for overall safety.
*Ultimate spacing should be determined using pipe weight and should never exceed 10,500 lbs (4,763 kg)
Do Not Use TuffStand on Bends
The TuffStand should not be used within a bend. Stands are acceptable for use before and after a bend.
Use Only on Level Surfaces or Place Two (2) Wood Skids Underneath Pipe Stand
When working on uneven ground, the chances of the stand tipping over increases. Level the right-of-way or place the stand on two (2) evenly spaced wood skids.
The base of the stand should not be placed on large rocks or sharp objects. The base should be in full contact with the ground.
The maximum slope for the stand is not to exceed 10 degrees.
*Suggested: Skids run perpendicular to the pipe
Double-Up TuffStands when Hydrotesting
When hydrotesting, the water adds much more weight to the product. Hydrotesting is not recommended on the stands but in the event it needs to be done for bore sections, etc., it is necessary to utilize a 20 linear foot (6.1 m) spacing.
Place Skids/Crotch Every 7 to 10 TuffStands
Recommended to place a crotch every 7-10 stands to ensure the line does not tip over during handling/construction or in expansion / contraction that occurs with temperature changes. Skid sections should be a minimum of 5 skids in height to achieve 19″ (48.2 cm).
On a Hill or Overbend, Use Two (2) TuffStands
When placing a stand on top of an overbend/hill, the weight and force of the pipe is doubled. Disperse the weight by placing 2 stands on either side of the top of the hill.
Do Not Stack TuffStands to Gain Elevation
In order to gain elevation, place a few skids underneath and/or build a flat “platform” for a single stand to sit on top. When adding the weight of the pipe to a stack of stands, the stands will nest very tightly and will be difficult to separate.
Cover/Tarp When Not in Use
Although our stands have UV protection, it is recommended to further protect the stands from sun damage which can cause the plastic to breakdown and weaken over time. To get the most out of our TuffStands, cover them when not in use.
Have Questions? Ask Matt!
DuraPlas Poultry & Egg expert Matt Porter is here to answer your questions.
What is the advantage of using plastic flooring instead of using wood?
" It has been proven to that eggs laid on square openings, regardless of surface area – like the DURA-SLAT, were significantly cleaner than eggs laid on wooden slats. Eggs laid on plastic had significantly less surface microorganisms than those laid on wood slats. The primary source of contamination of hatching eggs is contact with dirty sources. Our non-porous smooth surface and 1.1″ x 1.1″ openings can cut cleaning time in half compared to wood slats. The larger openings also allow the birds to continually work the manure though the openings to maintain a clean environment. DURA-SLAT reduces foot pad problems, leg problems, and breast blisters experienced with wood slats. It will easily outlast wood slats."
-Matt
What is the difference between overlapping and non-overlapping flooring?
"The 2’ x 4’ Overlapping floor interlocks along the 4’ sides as well as has an overlap connection on the 2’ ends allowing for the use of just one support where this style panel meets end to end. The 2’ x 4’ Non-Overlapping flooring just interlocks along the 4’ sides and is flush or “flat” along the 2’ end. This style is ideal for designing a flooring section that is 4’ wide."
-Matt
What is the height of the flooring?
"Depending on the style of poultry flooring, the heights or thicknesses range from .5” – 1.125” "
-Matt
Can you cut Dura-Slat into smaller pieces and still use them together?
“Dura-Slat panels can be cut with any tool that can cut wood and depending on the style and the size of the cut piece can still be used.”
-Matt
Can the flooring handle the weight of humans?
“The poultry flooring, when properly supported, can support the weight of the average person.”
-Matt
Got a question for Matt?
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